Maximize Your Capsule Output & Quality With Our Encapsulation Services
Remove inconsistency from capsule filling with advanced automation. Nutra Connection’s state-of-the-art encapsulation machine optimizes the speed and accuracy of production while minimizing powder loss.
Scale Production With Our High-Capacity Capsule Filling Services
By product form, capsules hold the 2nd largest market share in the supplement industry. Our state-of-the-art automated machine, paired with advanced transfer and powder-reclamation systems, maximizes your capsule output while minimizing your powder loss so you can keep up with demand. Every capsule is polished and passed through metal detection before being packaged to ensure safety and quality standards are met. Nutra Connection can manufacture 130,000 Size 00 or 145,000 Size 0 capsules in an hour!
The process of filling hard shell capsules includes separating the two halves, filling them with a predetermined amount of powder, tamping the powder down, closing and sealing the two halves, polishing the finished capsule, and passing it through metal detection. As an experienced capsule manufacturer, Nutra Connection scales this process using state-of-the-art, automated capsule filling equipment. Our capsule filling machine processes HPMC or gelatin capsules in Size 0 or Size 00, and our state-of-the-art capsule transfer and powder reclamation systems increase the machine’s production speed while reducing the amount of powder lost during manufacturing. Nutra Connection’s inline equipment also polishes every completed capsule and passes it through metal detection, ensuring a quality finish you and your customers can trust. Don’t limit yourself by manually filling capsules or working with inefficient, inaccurate manufacturers. We provide fast production speeds, superb waste prevention, and consistent, polished finishes on every capsule we manufacture - perfect for the medium or large production runs you need to stay ahead of demand!
Size 00 —> 130,000 capsules per hour
Size 0 —> 145,000 capsules per hour
Capsule Transfer System: Efficiently automates the process of transferring empty capsules into the encapsulation machine’s hopper, effectively maximizing production speeds.
Powder Reclamation System: Retrieves powder lost during the manufacturing process (inside the machine), filters it, and re-introduces it. Minimizes your powder loss!
Overview of Nutra Connection’s Capsule Filling Services
MOQ’s (per SKU) - 5,000 Bottles. In other words, about 300,000+ capsules.
Average Lead Times - 10 to 12 Weeks. Lead times may vary based on the current production schedule and your project needs (e.g., if your formula is already blended vs. if it is not).
Cost - As a turnkey provider, we can help manage your supply chain by handling tasks such as ingredient sourcing, quality testing, co-packing, etc. Costs vary by the ingredients you need, the quality tests you require, and more. Contact us to receive a personalized quote!
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Tell us about your capsule filling project today so we can get started!
Supplement Bottling Services
As a turnkey supplement manufacturer and co-packer, our facilities are equipped to handle your packaging and capsule-filling needs. Don’t add another partner to juggle, we’ll bottle your capsules right here with our high-capacity bottling line!
Nutra Connection can fill 7,000 - 15,000 bottles in a single shift.
Transform Custom Powders Into High-Quality Capsules With Our Turnkey Capsule Filling Services
Don’t let fragmented production lines compromise your path to market. Ensure your product’s integrity with NSF-certified blending and encapsulation under one roof!
Operational friction can stall your growth and frustrate your path to market. As a turnkey manufacturer, we can help to eliminate bottlenecks and streamline your supply chain. Nutra Connection can help you develop a custom supplement, blend it, encapsulate it, and package it. We can even fulfill your customer orders! Regardless of whether you need all of our turnkey solutions or just a few, you can rest assured that Nutra Connection will handle your product according to NSF (GMP) and SQF standards for safety and quality.
The process of filling hard shell capsules includes separating the two halves, filling them with a predetermined amount of powder, tampering the powder down, closing and sealing the two halves, polishing the finished capsule, and passing it through metal detection. As an experienced capsule manufacturer in the USA, Nutra Connection effectively scales this process using state-of-the-art automated capsule filling equipment, which can optimize the speed and accuracy of your medium or large production runs while maintaining cleanliness and reducing labor costs otherwise accrued by manually filling.
Increase Output and Minimize Powder Loss with Our Capsule Filling Services
Don’t settle for mediocre capsule filling. Nutra Connection’s advanced encapsulation capabilities provide a polished finish every time.
Optimize Your Product’s Efficacy and Shelf-Life with an Industry-Trusted Delivery Format: Capsules!
Capsules maintain the integrity and efficacy of your product’s ingredients while providing a convenient and carefully measured dose of your formula.
Capsules are one of the most durable delivery systems for supplements. Not only do capsules hold a precise dosage of ingredients, they protect them from external influences that may harm their efficacy or longevity. This protection helps stabilize your formula and prevent degradation of ingredients when working with powders or granular materials that are sensitive to light, oxidation, and/or moisture, which effectively extends your supplement’s efficacy and pushes back its best-by date! Choosing capsules as your delivery system can also help to mask the taste of unsavory ingredients so you can focus more on developing a formula with potent and effective ingredients rather than just delicious or savory ones. In short, capsules are an incredible delivery system for the highest quality formulas that your customers can easily take day by day.
What capsule size should I use for my product? What type of hard-shell capsule is best?
The most popular capsule sizes in the supplement industry are Size 00 (“double zero”) and Size 0 (“zero”). While both options provide good capacity and comfortable swallowability, each size offers slight advantages over the other depending on your needs.
00 —> Double zero capsules have an internal volume of about 0.95 ml, length of about 23.4 mm, and its cap’s external diameter is about 8.56 mm.
0 —> Zero capsules have an internal volume of about 0.68 ml, length of about 21.6 mm, and its cap’s external diameter is about 7.64 mm.
Size 00 capsules are larger than Size 0, so they can better accommodate dense formulas or higher-volume doses (which may reduce the number of capsules you need to fill per serving of your product). On the other hand, if your formula is less dense and/or takes up less space per serving, Size 0 may be the best and most consumer-friendly option for you. Not only would its smaller size make it easier for customers to swallow, its smaller capacity will minimize negative space when filling smaller servings and reduce the excess bulk of using larger capsules.
Hard-shell capsules are usually made from HPMC (hydroxypropyl methylcellulose) or gelatin. Although either type effectively holds powdered blends, one important distinction may impact your decision: certifiability. Because gelatin capsules are bovine in nature, products filled into gelatin capsules cannot qualify for vegan or Kosher certifications. In contrast, HPMC capsules are plant-based, vegan-friendly, and compatible with Kosher requirements. Commonly referred to as “Vegicaps,” HPMC capsules are the type we recommend to clients! However, Nutra Connection can fill HPMC or gelatin capsules as needed.
Capsules Manufacturers like Nutra Connection can encapsulate your powdered products quickly and accurately. The types of products you can turn into capsules are endless! Here are just a few examples:
Multi-Vitamins
Prenatal Vitamins
Collagen
Vitamin D Capsules
Vitamin C Capsules
Immune Support Supplements
Energy Supplements
Pre-Workout & Post-Workout Supplements
Antioxidant Capsules
Daily Greens
Probiotic Capsules
Multivitamin & Mineral Supplements
Common Questions
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Per SKU, our standard Minimum Order Quantity (MOQ) for capsules is 5,000 bottles. In other words, about 300,000+ capsules.
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We can fill double zero or zero capsules (AKA Size 00 or Size 0 capsules). These capsules are preferred in the supplement industry, which is why our equipment is made specifically to handle them.
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We recommend the use of HPMC capsules because they are vegan and Kosher-friendly, but we can also fill gelatin capsules at your request.
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Hard-shell capsule procurement (HPMC or gelatin)
High-capacity encapsulation (powder-filling)
Polishing manufactured capsules
Quality checking
As a turnkey manufacturer and co-packer, we can also help you to develop a product formula, blend it, and then package (bottle) your capsules once we’ve manufactured them!
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We do not fill softgels in-house at this time. We can, however, facilitate the process for you and handle any other supply chain needs you may have (including bottling your softgel capsules).
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Nutra Connection can be classified as a customer capsule supplement manufacturer because we help our clients bring their own product ideas to life through. Unlike private label manufacturers, we help clients develop custom formulations instead of providing stock formulas that anyone can add a label to.
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Yes! Nutra Connection provides bottling services in addition to encapsulation services. We can fill bottles or jars with capsules, tablets, softgels, or powders.
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Yes, our high-capacity bottling line can accommodate glass and plastic bottles. Glass bottles incur higher labor costs (and typically cost more to source).